Quick Tips #120

The Occupational Safety and Health Administration (OSHA) has two different types of regulations that address emergency shower and eyewash and eye/face wash station equipment needs. The first is a general requirement applicable to all facilities that require the installation of emergency shower or eye wash station equipment as a form of first aid [29 Code of Federal Regulations (CFR) 1910.151(c)]. The second type is specific to certain industries.

29 CFR 1910.151(c) states “Where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body shall be provided within the work area for immediate emergency use.”

The industries referenced in the second type of OSHA regulations include: Activities Utilizing an Open Surface Tank; Storage and Handling of Anhydrous Ammonia; Powered Industrial Trucks; Pulp, Paper and Paperboard Manufacturing; Telecommunications; Formaldehyde Handling; Hazardous Materials; and Construction Industry.

Both regulation types specify where and when emergency eye wash and shower equipment must be available. Neither, however, specifies minimum selection, installation, operation or maintenance requirements. OSHA refers employers to the American National Standards Institute (ANSI) and the International Safety Equipment Association (ISEA) ANSI/ISEA Z358.1 American National Standard for Emergency Eyewash and Shower Equipment standard as a recognized source for such guidance.

ANSI/ISEA Z358.1 is a national consensus standard that helps users select, install, operate and maintain emergency eyewash, eye/face wash and shower equipment. It was issued in 1981 and revised in 1990, 1998, 2004, 2009, and again in 2014. This Standard is part of the building code in locations which have adopted the International Plumbing Code (IPC). The IPC is in use or adopted in 35 states, the District of Columbia, Guam and Puerto Rico.

Emergency Eyewash, Eye/Face Wash and Shower General Requirements

Installation / Location:

• Must be accessible within 10-seconds of hazard, approximately 55-feet (consult a medical professional to determine the appropriate distance for harsh acids and caustics; high hazard = closer distance)
• Must be located on the same level as the hazard

• Path of travel must be free of obstructions—Appendix B5 clarifies that a step into an enclosure where emergency equipment is located is not considered an obstruction

• Location must be well lit and identified with a highly visible sign

• If shut-off valves are installed in the supply line for maintenance purposes, provisions must be made to prevent unauthorized shut off

 Temperature

• Must deliver tepid flushing fluid—suggested temperature range of 60–100°F

Maintenance and Inspection

• Activate plumbed units at least weekly to verify proper operation

• Visually check self-contained units weekly to determine if flushing fluid needs to be changed or supplemented

• Inspect annually for compliance with ANSI/ISEA Z358.1 performance requirements

Training

• Instruct all employees in the location and proper use

Shower Requirements
There are two types of emergency showers:

• Plumbed Shower: An emergency shower permanently connected to a continual source of potable water
• Self-Contained Shower: A stand-alone shower that contains its own flushing fluid

Key emergency shower features and specifications include:

• Hands-free valve activates in one second or less and remains open until manually closed
• Plumbed unit delivers 20 gallons of water per minute for 15 minutes at 30 pounds per square inch pressure in the required pattern
• Self-contained unit  delivers 20 gallons of water per minute for 15 minutes in the required pattern
• Height of water column is between 82 and 96-inches above the surface on which the user stands
• At 60 inches above the surface on which the user stands, the water pattern is at least 20 inches in diameter
• Center of the water pattern is at least 16 inches from any obstruction
• Easily located, accessible actuator is no more than 69 inches above the surface on which the user stands
• If provided, shower enclosure has a minimum diameter of 34 inches

Eyewash and Eye/Face Wash Station Requirements

There are two types of eyewash and eye/face wash stations:

• Plumbed station: An eye wash unit permanently connected to a continual source of potable water
• Gravity-fed (self-contained) station: A stand-alone eye wash device that contains its own flushing fluid that must be refilled or replaced after use

Key eyewash and eye/face wash station features and specifications include:

• Eyewash and eye/face wash  controlled, low velocity flow rinses both eyes and is not injurious to user
• Water flow is sufficiently high to allow user to hold eyes open while rinsing
• Spray heads are protected from airborne contaminants - covers are removed by water flow
• Plumbed eyewash delivers at least 0.4 gallons of water per minute at 30 pounds per square inch pressure for 15 minutes
• Gravity-fed (self-contained) eyewash delivers at least 0.4 gallons of water per for 15 minutes
• Plumbed eye/face wash delivers at least 3.0 gallons of water per minute at 30 pounds per square inch pressure for 15 minutes
• Gravity-fed (self-contained) eye/face wash delivers at least 3.0 gallons of water per for 15 minutes
• Water flow pattern is positioned between 33 and 53 inches from the surface on which the user stands and at least 6- inches from the wall or nearest obstruction
• Valve actuator is easy to locate and readily accessible to user
• Unit washes both eyes simultaneously and covers area indicated on test gauge at no more than 8 inches above spray heads

Personal Eye Wash Requirements

A Personal Eye Wash is a supplementary eye wash that supports plumbed units, gravity-fed units or both by delivering immediate flushing fluid.

NOTE: Personal eye wash units do not meet the requirements of plumbed or self-contained eye wash equipment. Personal eye wash units can support plumbed or gravity-fed eye wash units but cannot be a substitute.

Drench Hose Requirements

A drench hose is a supplemental device consisting of a flexible hose connected to a flushing fluid that’s used to irrigate and flush eyes, face and body areas. Plumbed and self-contained options are available. NOTE: Drench hoses may be considered an eye wash or eye/face wash if the device meets the performance requirements discussed previously.